3 Phase Disc Stack Separator for High-Speed Liquid-Liquid-Solid Separation

The 3 Phase Disc Stack Separator is a high-speed centrifugal separation system designed to efficiently separate liquid-liquid-solid mixtures. It is widely used in industries such as oil & gas, food processing, pharmaceuticals, and chemical production.

This advanced separator operates at high rotational speeds, generating strong centrifugal force to achieve precise separation of materials with different densities. The 3 Phase Disc Stack Separator ensures maximum efficiency, improved product quality, and reduced operational costs.

What is a 3 Phase Disc Stack Separator?

A 3 Phase Disc Stack Separator is a vertical centrifuge that separates three different phases—typically two immiscible liquids and one solid phase—simultaneously. It is equipped with two liquid outlets and one solid discharge outlet.

Compared to traditional separation systems, this separator provides faster processing and better clarity of separated liquids due to its high G-force (up to 12000G).

Key Features-

• High-speed centrifugal separation
• Handles liquid-liquid-solid separation
• Fully automatic sludge discharge
• High separation efficiency (up to 12000G)
• Stainless steel construction for durability

Technical Specifications

• Capacity: 1–25 m³/h
• Max Speed: up to 7100 RPM
• G Force: up to 12000G
• Solids Handling: <3% solids content
• Motor Power: 11–45 kW

These specifications make the 3 Phase Disc Stack Separator ideal for high-performance industrial applications. 

Applications

• Oil & Gas Industry (oil-water-solid separation)
• Food & Beverage (milk, juice, beer clarification)
• Pharmaceutical Industry (biotech processing)
• Chemical Industry (liquid purification)
• Biodiesel & vegetable oil separation

The system is especially effective for separating fine particles and improving product purity. 

Why Choose Our 3 Phase Disc Stack Separator?

Our 3 Phase Disc Stack Separator is engineered for high performance, durability, and reliability. With advanced automation and robust construction, it is suitable for demanding industrial environments.

It is particularly effective for handling fine particles and low solid-content materials, making it superior to conventional separation equipment.

The 3 Phase Disc Stack Separator is a powerful and efficient solution for industries requiring high-speed separation of liquid and solid phases. With its advanced design, high G-force, and automated operation, it ensures reliable performance and optimal productivity.

TECHNICAL PARAMETER

Disc Stack Separator for Pharmaceutical Biotechnology

Mechanical separation is an important part of the numerous processes in biological pharmacy. The quality of separation is decisive to the quality of final products, economic efficiency of processes and environmental coexistence. Disc Stack Separators are widely used for the separation of microbes and their debris such as treatment of vaccine, amino acid, enzyme, starter culture and other fermented products, because they are designed and manufactured with the aim to separate and purify cell protein, to extract materials during the production of antibiotics, alkaloids and hormones, and to separate animal plasma.

Disc Stack Separator for Vegetable Oil & Animal Oil Separation

Enough oil should be ensured in human’s dietary, so the oil quality affects the human health directly. KESS Disc Stack Separator can suitable for a variety of oils and fats and provide customized solutions to achieve optimal oil and maximized production capacity. Disc Stack Separators are widely used for the separation of vegetable oil & animal oil.

Disc Stack Separator for Separation of the Dairy, Beverage, Beer Production

Disc Stack Separators are widely used for diary clarifying, separation of milk and cream, separation of syrup and vegetable juice, separation of tea drinks, coffee, beer and other industries. The disc stack separator has the special design for the centripetal pump and inlet/outlet port will create a soft separation environment for the materials, to ensure the active ingredient in the materials is not destroyed and made the nutritional value and freshness as well as good. KESS Disc Stack Separator can separate the extreme tiny(as less than 1 μm) solid particles which dispersed in suspensions from the liquid out.

Disc Stack Separator for Marine Fuel & Mineral Oil Separation

The Disc Stack Separator is mainly used for cleaning up the moisture and mechanical impurity in the fuel (light diesel oil, heavy diesel oil, fuel oil etc.) and lubricating oil of ships and diesel engine, which is good to reduce the abrasion and prolong its service life. The heave diesel oil is separated by dis separator can replace the light diesel oil for using, so that can reduce the cost of production.

Disc Stack Separator for Biodiesel Oil Production

The Disc Stack Separator is mainly used for separation of methyl, ester, glycerin, catalyst, de-soap, methanol, and methyl washing, and extraction of fatty acids, and glycerol desalination.

Disc Stack Separator for Chemical Production

The Disc Stack Separator is mainly used for production of lubricating oil additives, glue liquid, PVC, cellulose and derivatives, inks and dyes, phosphoric acid, herbicides, latex, boiler ask, catalyst, et.

Disc Stack Separator for Vegetable Extraction

KESS is able to provide the full set separation solution with combination of disc stack separator and decanter centrifuge, which can achieve more efficient separation goals for users to separate different materials.

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